Clear Systems × Phoenix Contact
The easy way to the digital factory
We connect to any machine and any controller, and within one day you see your factory in real time — on your phone, from anywhere. From there, you grow in stages, at your own pace, all the way to AI and full integrations.
- Digital in one day
- Plug & Play
- Works with any machine
- No production downtime
Shop floor — live view
LIVEDaily OEE
84%
Availability
92%
Output / hr
1,240
Machine status
- Press 1
- Packing line
- CNC-3
- Injection 2
Factory owner? Operations manager?
Everyone talks to you about ML, Digital Twin and Industry 4.0 — but in reality, you still don't know what's happening in your factory right now. How long did that machine actually run today? Why did this shift produce less? When was the last stoppage — and why?
Decisions without data
Decisions are made on gut feeling and manual reports, not on what's actually happening on the shop floor.
Heavy projects
Every vendor proposes a months-long mega-project — scoping, consulting, long commitments — before you see any value.
Buzzwords over basics
AI, ML, Digital Twin — big words that skip the first step: knowing what's happening in your factory right now.
We don't sell dreams. We take you to full digitalization — in stages, at your pace, with value from day one.
Digital in one day. Really.
No months of scoping, no machine replacements, no production downtime.
- 1
Connect
We arrive with a Phoenix Contact PLCnext controller and connect to any machine — new or old, from any manufacturer. Plug & Play.
- 2
See
That same day you see live data: availability, output, stoppages and alerts — on a screen in the factory and on your phone.
- 3
Grow
Add capabilities in stages — reports, insights, integrations, all the way to AI. Only what you need, when you're ready.
A modular solution: start small, grow in stages
You don't have to buy everything on day one. Each stage stands on its own, delivers immediate value — and lays the foundation for the next.
Connect & See
Starting pointYour factory goes digital in one day: live data from every machine, straight to your phone.
- Connects to any controller or machine
- Live factory status screen
- Real-time availability and output
- Access from your phone, anywhere
Alerts & Reports
Know about every stoppage the moment it happens, and get a clear picture at the end of every shift.
- Real-time alerts on stoppages and faults
- Automatic shift and daily reports
- Downtime reason logging
- Full production history
Production Insights
See where time and money go: OEE, bottlenecks, and comparisons across lines and shifts.
- Full OEE metrics
- Trend analysis over time
- Shift and line comparisons
- Bottleneck detection
Integrations
Data flows into the systems you already have — ERP, maintenance and quality — no double entry.
- ERP / MES connectivity
- Work orders and maintenance
- Open APIs
- OPC UA / MQTT communication
AI & Digital Twin
The stage everyone talks about — and at your factory, it will stand on a real data foundation.
- Failure prediction and predictive maintenance
- A digital twin of your shop floor
- Process optimization
- AI-driven recommendations
Every factory starts somewhere different. On the intro call we'll map the right path for you — and you can always move up a stage.
Your factory. In your pocket.
Always on your phone: machine status, alerts and reports — from anywhere in the world, at any moment. No more depending on whoever happens to be on the floor.
- No big upfront investment
- A small monthly cost per machine
- Add modules only when you need them
- Your data stays yours
No mega-project, no surprises: a small monthly cost per machine that grows only when you choose to climb the ladder.
Shop floor — live view
LIVEDaily OEE
84%
Availability
92%
Output / hr
1,240
Machine status
German technology. Local execution.
Prod Vision is built by Clear Systems in partnership with Phoenix Contact — a global leader in industrial automation.
PLCnext Technology hardware
Phoenix Contact PLCnext controllers: an open, reliable and secure platform — a global industrial standard, installed in hours.
Open, not locked-in
Open communication (OPC UA, MQTT) that connects to your existing controllers and machines — no vendor lock-in.
Hands-on local support
The Clear Systems team is with you from the first installation to the advanced stages — on-site, at your factory.
Let's talk about your factory
A short intro call, no strings attached. Together we'll see where you are today — and which first stage delivers immediate value.
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